GM W-Body ECM Trouble Codes

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What do you do when the Service Engine Soon light turns on?

In every GM W-Body car, there is a computer that controls virtually all aspects of the engine's operation. This computer is called the ECM, or "Electronic Control Module". The ECM is constantly controlling, adjusting, and monitoring engine conditions. If there is an engine malfunction caused or detected by any one of the many sensors connected to the ECM, a trouble code will be stored in NVM, or Non-Volatile Memory. What you need to do first is find out what trouble codes are presently stored in the ECM. You can read these trouble codes in several different ways. The best and easiest way is to purchase a "scan tool". A scan tool displays trouble codes numerically on a LCD display or computer terminal. The more expensive scan tools also display the details behind the trouble code in full detail, such as the sensor voltage detected and what it should be. The drawbacks to the scan tool method is that a scan tool costs several thousands of dollars. The other method is to perform a "NON-SCAN" diagnostic circuit check by having the "Service Engine Soon" light blink out the codes stored in the ECM.

Regardless of the method used, the secret to communicating with the car's computer is through the ALDL connector (Assembly Line Diagnostic Link). This is where a scan tool would plug in. We will also utilize this connector for our "NON-SCAN" method.

NOTE: The cheap $25-30 "scan tool" and the $5 "scan key" that you find at many auto parts stores are NOT actual scan tools. They are essentially expensive jumper wires. Don't buy them unless you like wasting money, a paperclip or wire will work.

The following "NON-SCAN" method can be used to read these codes.

A steady "Service Engine Soon" light with ignition "ON" and engine stopped confirms battery and ignition voltage to the ECM.

1. First you must locate the ALDL connector which is located under the dash on the driver's side, to the right of the steering column.


The ALDL connector looks like this 

For reference, ALDL pinouts are: A. Ground; B. Diagnostic Terminal; C. A.I.R. (if used); D. Service Engine Soon Light (if used); E. Serial Data; F. TCC (if used); G. Fuel Pump (if used); M. Serial Data (if used)

2. Use a jumper (paper clip) and connect terminal "B" to terminal "A". Terminal "A" is the ground connection. Turn the ignition "ON", but don't start the engine, it must be left NOT RUNNING.
3. The ECM will cause the "Service Engine Soon" light to flash Code 12 three (3) times consecutively. This would be the following flash sequence: "flash, pause, flash-flash, long pause, flash, pause, flash-flash, long pause, flash, pause, flash-flash" (See Figure 1). Code 12 means the diagnostic system is operating properly. Following Code 12, the other trouble codes will be output if present, or Code 12 will be output continuously if no other codes are stored. If more than one code was stored, they will be output from lowest to highest, with each one being displayed three times.


Example: An error Code 25 will be: 12,12,12,25,25,25,12,12,12, etc.
 






Figure 1: Example of "Service Engine Soon" light flashing Code 12 continuously.

4. To quit scanning for codes, simply shut the ignition "OFF" and remove the jumper.
5. To clear codes, ensure that the ignition is "OFF". Depending on the car, you can disconnect an inline "pigtail" fuse at the positive battery terminal, or remove the ECM fuse in the fuse block. Power to the ECM must be disconnected for at least thirty (30) seconds. This will cause the ECM to reset clearing all Codes, and the ECM will now need to re-learn driving parameters.

CODE 12

Trouble Code 12 is a special-case code that is not logged into the ECM's Non-Volatile Memory (NVM) when detected. When the ECM detects no ignition reference pulses from the ignition module when the ignition is in the 'ON' position, it illuminates the Check Engine Lamp (CEL), but does not log this code as it would other codes.

Code 12 is used on most systems when in the Diagnostic mode (ALDL Terminal B grounded, key-on/engine-off) to signal the beginning or end of a so-called 'diagnostic sequence', when the ECM annunciates each stored code in the ECM's NVM on the dash CEL.

When in this mode, the ECM will begin by flashing code 12 on the CEL 3 times. This indicates the beginning of a diagnostic sequence. It will then flash any codes stored in NVM 3 times each before proceeding to the next code. When all stored codes are finished, the ECM will again flash code 12 to indicate the end of the diagnostic sequence. The cycle will continue as long as the ECM is in Diagnostic Mode.

NOTE: Codes are not displayed in order of occurance but rather in numerical order.

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CODE 13

Trouble Code 13 indicates that the exhaust stream oxygen-content sensor (O2 sensor) is not responding as expected. When cold, the sensor is 'biased' by the ECM to about 450 millivolts. Before it warms to at least 600 deg F (315 deg C) it acts as an open circuit and when the ECM reads it, it reads the 450 mV bias. The ECM expects the sensor to warm in a short period of time and begin sending its own voltages. The general conditions for this code getting set are:

• engine running at least 2 minutes
• coolant temperature at least 50 deg C (122 deg F)
• O2 voltage not fluctuating (i.e steady between 350 and 550 mV)
• TPS signal above idle
• all above conditions met for 60 seconds

1. Defective or degraded O2 sensor
2. Deposit-contaminated O2 sensor (running leaded fuel, RTV silicone deposits etc)
3. Corroded/defective O2 sensor connection
4. Defective sensor ground circuit
5. Defective connection at ECM
6. Defective ECM

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CODE 14

Trouble Code 14 indicates that the Coolant Temperature Sensor (CTS) is reporting abnormally high readings. CTS is used to control fuel mixture, timing, idle speed, TCC and EGR operations among others. The thermistor used has a high-resistance when cold, lowering as the coolant warms.

Code 14 will set if:

• temperature reported is > 270 deg F (135 deg C)
• conditions above are present for more than 20 seconds

1. Severe engine overheating
2. Defective Coolant Temperature Sensor
3. Short circuit in CTS-ECM harness
4. Defective ECM

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CODE 15

Trouble Code 15 indicates that the Coolant Temperature Sensor (CTS) is reporting abnormally low readings. CTS is used to control fuel mixture, timing, idle speed, TCC and EGR operation, among others. The thermistor used has a high-resistance when cold, lowering as the coolant warms.

Code 15 will set if:

- temperature reported is < -37.30 deg F (-38.5 deg C)

Typical thermistor resistances expected are:
 

1. Open circuit in CTS-ECM harness
2. Defective Coolant Temperature Sensor
3. Open sensor ground circuit
4. Defective ECM

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CODE 21

Trouble Code 21 indicates that the Throttle Position Sensor (TPS) is reading abnormally high. TPS volts should be close to 0.42 V at closed throttle and rise smoothly in about 0.02 volt increments to a maximum reading of about 4.85 volts at WOT.

Code 21 will set if:

• Engine is running
• TPS signal voltage is greater than 4.3 volts
• No Code 33 or Code 34
• Air Flow is less than 17 gm/sec.
• All conditions met for 1.25 seconds

1. Defective TPS
2. Short circuit in the TPS harness to +5 volt reference
3. Open sensor ground circuit
4. Defective ECM

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CODE 22

Trouble Code 22 indicates that the Throttle Position Sensor (TPS) is reading abnormally low. TPS volts should be close to 0.42 V at closed throttle and rise smoothly in about 0.02 volt increments to a maximum reading of about 4.85 volts at WOT.

Code 22 will set if:

• Engine Running
• TPS reading < 0.25 volts for 3 seconds

1. Circuit Open or Shorted to Ground
2. Faulty Connection
3. Faulty TPS
4. Defective ECM

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CODE 23

Trouble Code 23 indicates that the Manifold Air Temperature (MAT) sensor or Intake Air Temperature (IAT) is reading lower than expected. When the air is cold, the thermistor has a high resistance, which falls as the air charge warms. Low readings thus indicate possible open circuits in MAT circuit.

Code 23 will set if:

• MAT reading is < -31 deg F (-35 deg C)
• Time since engine start is 4 minutes or longer.
• Vehicle speed less than 1 mph
• Start-up coolant temperature is less than or equal to -35.5 C (31.9 F).
• All conditions met for 10 sec.

1. Defective MAT or IAT sensor
2. Open sensor ground circuit
3. Dirty or corroded connection(s) at MAT/IAT and/or ECM
4. Open circuit between the ECM and the MAT/IAT sensor
5. Defective ECM

CODE 24

Trouble Code 24 indicates that the Vehicle Speed Sensor (VSS) is not sending the expected (based on other system parameters like LV8, TPS, RPM etc.) signal to the ECM.

Code 24 will be set if vehicle speed equals zero 0 mph when:

• VSS indicates less than 2mph.
• MAP is less than 30 kPa.
• Engine speed is between 2200 and 4400 RPM
• TPS is less than 2%.
• Not in Park or Neutral
• No Code 21, 22, 33, or 34.
• All conditions met for 3 seconds

1. VSS circuit open, shorted to ground, shorted together
2. Faulty Connections
3. Defective VSS
4. Defective ECM
5. A faulty or misadjusted Park/Neutral (P/N) switch can result in false Code 24.

CODE 25

Trouble Code 25 indicates that the Manifold Air Temperature (MAT) or Intake Air Temperature (IAT) sensor is reading higher than expected. When the air is cold, the thermistor has a high resistance, which falls as the air charge warms. High readings thus indicate possible short circuits in MAT circuit.

Code 25 will set if:

• MAT/IAT reading is > 293 deg F (135 deg C) for .2 seconds
• vehicle speed is greater than 1 MPH

1. Defective MAT/IAT sensor
2. MAT/IAT signal shorted to ground or to sensor ground
3. Defective ECM

CODE 26

Trouble Code 26 indicates that the quad-driver is malfunctioning.

QDM symptoms:

• Cooling fan(s) inoperative
• Poor driveability due to 100% canister purge.
• Coolant light "ON" all the time, "OFF" during bulb check.
• EGR inoperative - Code 32.
• TCC inoperative

1. Short to 12 volts on the control circuit by a shorted component.
2. Faulty ECM.

CODE 32

Trouble Code 32 indicates that the Exhaust Gas Recirculation (EGR) system has detected a fault. There are two types, the older integrated electronic EGR contains a voltage regulator which converts the ECM signal to provide different amounts of EGR flow by regulating the current to the solenoid. The ECM controls EGR flow with a pulse width modulated signal (turns "ON" and "OFF" many times a second) based on airflow, TPS, and RPM. This system also contains a pintle position sensor which works similar to a TPS sensor, and as EGR flow is increased, the sensor output also increases. The other type is a digital 3-level EGR used in newer engines. Code 32 will get set when:

• (Integrated EGR) Coolant temperature above the specified amount, EGR should be on.
• (Integrated EGR) EGR pintle position does not match duty cycle.
• (Digital EGR) Failure of EGR system.

1. Faulty EGR valve-to-ECM connection
2. Plugged EGR passages and/or sticking EGR valve
3. Defective EGR valve
4. Defective ECM

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CODE 33

Trouble Code 33 indicates that the Manifold Absolute Pressure (MAP) sensor is detecting unusually low vacuum in the manifold. Code 33 will get set when:

• No Code 21 or Code 22.
• Engine running.
• Manifold pressure greater than 74 kPa (A/C "OFF") 83.4 kPa (A/C "ON.")
• Throttle angle less than 2%.
• Conditions met for 4.8 seconds.

1. Faulty MAP-to-ECM connection
2. Plugged or leaking sensor vacuum hose
3. Defective MAP sensor
4. Defective ECM

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CODE 34

Trouble Code 34 indicates that the Manifold Absolute Pressure (MAP) sensor is detecting unusually high vacuum in the manifold. Code 34 will get set when:

• Engine RPM less than 700.
• Manifold pressure reading less than 13 kPa.
• Conditions met for .22 second.


OR

• Engine RPM greater than 700.
• Throttle angle over 20%.
• Manifold pressure less than 13 kPa.
• Conditions met for .22 second.

1. Faulty MAP-to-ECM connection
2. Defective MAP sensor
3. Defective ECM

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CODE 35

Trouble Code 35 indicates a problem with the Idle Speed Control (ISC) circuit. It will be set when the closed throttle engine speed is 200 RPM above or below the desired (commanded) idle speed for 50 seconds. Possible causes include:

1. Vacuum Leak (High Idle) - Also check for binding of throttle blade or linkage.
2. System too lean (High Air/Fuel Ratio) - The idle speed may be too high or too low. Check for low regulated fuel pressure, water in the fuel, or a restricted injector.
3. System too rich (Low Air/Fuel Ratio) - The idle speed will be too low. May exhibit black smoke in exhaust. Check for high fuel pressure, leaking or sticking injector.
4. Foreign material in throttle body.
5. Faulty IAC Valve electrical connections.
6. Faulty PCV valve.
7. Faulty IAC.
8. Faulty ECM.

CODE 41

Trouble Code 41 indicates an incorrect MEM-CAL has been installed or it is faulty and it must be replaced.

Possible causes include:

1. Faulty connection due to MEM-CAL not locked in place.
2. Incorrect MEM-CAL installed.
3. Faulty MEM-CAL.

CODE 42

Trouble Code 42 indicates that there may be a malfunction in the Electronic Spark Timing (EST) system. During cranking, the timing is controlled by the ignition module and the ECM grounds the EST line. It expects to see no activity on this line at this time. When the ECM enters EST mode, it applies +5 volts to the BYPASS line and expects to see voltage variations on the EST line.

Reasons for the ECM to set Code 42:

• System in BYPASS mode (i.e. EST line supposedly grounded) but activity sensed on EST line
• System in EST mode (i.e. BYPASS line driven with +5 volts) but no activity seen on the EST line

1. BYPASS line is open or grounded
2. EST line is open or grounded
3. Poor connections between ignition module and ECM
4. Poor routing of EST harness and/or poor quality ignition wires (EMI induced electrical noise
5. Faulty or incorrect ignition module
6. Faulty ECM

CODE 43

Trouble Code 43 indicates that there may be a malfunction in the Electronic Spark Control (ESC) circuit. ESC is used to sense spark knock (pinging) and retard the timing to eliminate it. The knock sensor is located at the rear of the engine block. The ECM will retard the timing by as much as 20 degrees in 1 degree increments. A loss of knock sensor signal or loss of ground at the ESC module will cause the signal at the ECM to remain high. The ECM will act as if no knock is present, and may possibly result in engine damage, due to detonation.

Code 43 is set when:

• Voltage at Knock Sensor is above 4.8 volts or below .64 volts.
• Either condition is met for about 10 seconds.

1. Open or shorted knock sensor
2. Loose knock sensor
3. Excessive mechanical noise within engine
4. Improper or incorrectly installed MEM-CAL in the ECM or defective ECM
5. Intermittent open in the EST line to the ignition module

CODE 44

Trouble Code 44 indicates that the O2 sensor is showing a persistently high exhaust oxygen content (lean), despite the efforts of the ECM to increase injector on-time (thus increasing fuel delivered). Integrator and BLM numbers may indicate > 128 by a substantial margin.

Code 44 is set when:

• O2 sensor voltage remains below .2 volt for 60 or more seconds
• System is operating in "Closed Loop."
• No Code 33 or Code 34

1. O2 sensor defective or lead shorted
2. Lean injectors (dirty or blocked)
3. Water in fuel
4. Exhaust leaks upstream of O2 sensor
5. Fuel pressure too low

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CODE 45

Trouble Code 45 indicates that the O2 sensor is showing a persistently low exhaust oxygen content (rich), despite the efforts of the ECM to decrease injector on-time (thus decreasing fuel delivered). Integrator and BLM numbers may indicate < 128 by a substantial margin.

Code 45 is set when:

• O2 sensor voltage remains above .7 volt for 50 seconds
• engine has been running for 1 minute or more
• throttle is between 3 and 45 percent open
• system is running "Closed Loop"

1. O2 sensor defective or contaminated (if incorrect RTV sealant or too much RTV is used, this may happen)
2. Leaking fuel injectors
3. Fuel pressure too high
4. EMI interference from poor plug wires
5. Evaporative Emission system defect
6. TPS and/or EGR problem

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CODE 51

Trouble Code 51 indicates that the ECM sensed a fault in the MEM-CAL. On power-up, the ECM does a checksum of the MEM-CAL to ensure the MEM-CAL integrity is good. If the calculated sum does not match the sum in the MEM-CAL, the ECM will hardcode 51 and enter Back-Up mode, since the ECM cannot know where in the MEM-CAL the fault lies.

Code 51 is set when:

• the actual MEM-CAL checksum does not match the value in the MEM-CAL

1. Incorrectly installed MEM-CAL module
2. Defective MEM-CAL module
3. Defective ECM

CODE 52

Trouble Code 52 indicates that the ECM sensed a fault in the CALPACK. The CALPACK is a module separate from the PROM that contains preset calibrations used by the system in the limp-home mode. The ECM checks for its presence at power up.

Code 52 gets set when:

• the ECM does not sense the CALPACK

1. Incorrectly installed CALPACK module
2. Incorrect CALPACK module for this vehicle
3. Defective or incorrectly inserted PROM
4. Defective ECM

CODE 53

This code will be set when the ignition is "ON", and the engine RPM is greater than 800 and the ECM is seeing a ignition fuel reference voltage of more than 17.1 volts. During the time of this failure, all ECM outputs will be disengaged.

Possible causes include:

1. Faulty generator.
2. Faulty ECM.

CODE 54

Trouble Code 54 indicates a low voltage at the fuel pump. If the voltage at terminal "A20" is less than 4 volts for .4 seconds since the last reference pulse was received, the code will be set.

Possible causes include:

1. Faulty fuel pump relay.
2. Faulty connection at ECM.
3. Faulty oil pressure switch.
4. Faulty ECM.

CODE 55

Trouble Code 55 indicates that the Analog- to-Digital (A/D) converter in the ECM timed out. The ECM checks this by initiating a conversion and timing how long it takes to complete. If the converter, for whatever reason, fails to signal the End-Of-Conversion (EOC) before a timeout counter runs down, the ECM assumes it is bad and sets this code.

Possible causes for Code 55 are limited to:

1. Defective or incorrectly inserted MEM-CAL
2. Defective ECM

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CODE 61

Trouble Code 61 indicates that the ECM has determined the oxygen sensor is contaminated or degraded, because the voltage change time is slow or sluggish.

Possible causes:

1. Contaminated Oxygen sensor.
2. Oxygen sensor needs replacement.

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CODE 66

Trouble Code 66 indicates that A/C pressure sensor has determined that the A/C refrigerant system pressure is either too low (0 psi, .1 volt at sensor) or too high (450 PSI, 4.6 volts at sensor) for 5 seconds or more. If this code is present, the A/C compressor is disabled by the ECM.

Possible causes:

1. A/C system pressure is above or below calibrated values.
2. Faulty A/C Pressure Sensor or wiring.
3. Faulty ECM.