I have been in contact with a custom plastic and rubber company and they said it would be possible for them to manufacture new rubber seals if we can provide 2 samples of the items we need. I asked about the following items:
A-Pillar seals
Top Seal
Windshield seal
Window Sweeps (front and rear)
I was told that we would need a minimum order or 1000 (yes 1000) to make it cost effective as the upfront tooling charges are the issue.
We would not have more definitive pricing unless/until we can send a set of the parts to the company for them to inspect (and in some cases destroy as the A-Pillar seal would need to be cut in sections for them to get the profile for example). So anything we send we would not get back. This means we need donor parts, and for production they would need 2 sets, the original for inspection and the second for quality control.
A rough estimate on the total cost of those parts would likely be in the $250 range in a 1000 quantity. The sweeps drive the cost up due to the metal/rubber components, if we leave those out, the cost for the other seals is estimated at $120.
So the question is do we think we can find enough convertible owners to make this possible?
Feel free to post comments and/or suggestions (including other parts you think we should consider). Otherwise please answer the poll above so it is easier to count. Posting yes now does not mean you need to pay anything at this point, I am just trying to find out if this is financially possible. In the future we will have to get firm commitments from people to actually place the order.



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